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Belt Conveyors

Belt conveyors are essential equipment that enable the efficient and uninterrupted transportation of bulk materials from one point to another in a wide range of applications, from crushing and screening plants to mining, industrial production to logistics. At STS Global Machinery, we design and manufacture the most suitable, durable, and high-performance conveyor solutions based on your project's capacity, distance, and material specifications.

Working Principle: Simple and Effective Transport

The operating principle of belt conveyors is quite simple. They consist of an endless belt made of rubber or a similar flexible material stretched between two drums (pulleys):

  • Drive Drum: This drum, rotated by a motor and reducer, gives movement to the belt.
  • Tail Drum: It is located at the other end of the belt and ensures the return of the belt.
  • Carrier Rollers: It supports the upper arm of the belt between two drums and helps transport the material without spilling.
  • Return Rolls: It carries the lower and empty arm of the belt and ensures its return to the system.
  • Tensioning System: It prevents slipping and ensures efficient power transfer by ensuring the belt operates at optimum tension.

Material is loaded onto the belt at one end of the conveyor (usually the tail end) and discharged at the other end (the head end) by traveling across the moving belt surface.

Design and Structural Features

Our conveyors are manufactured in different structural designs to offer the best solution for your project requirements and budget:

  • Chassis Structure: The main frame of the conveyor is heavy duty type From NPU profile or a more economical solution from twisted sheet metal can be manufactured.
  • Bandwidths: Production is carried out in different belt widths from 500 mm to 1200 mm, in accordance with the capacity and size of the material to be transported.
  • Tensioning Systems: On short and medium distance conveyors (up to approximately 40 meters) screw tensioning system automatically maintains optimum belt tension on longer lines when in use weighted tensioning systems preferred.
  • Stock Conveyors: Special conveyor solutions are offered for stocking materials in facilities, which can be designed as mobile or fixed, depending on the request.

Belt Conveyors Technical Information

CONVEYOR BELT - TECHNICAL INFORMATION
WIDTH OF THE BELT CONVEYOR Belt Speed DRUM DIAMETER BARREL ROTATION ENGINE POWER  
500 600 750 1000 BELT SPEED
(m/s)
DRUM DIAMETER
(mm)
DRUM SPEED
(rpm)
STRENGTH
(Kw)
 
0-8 MT 0-6 MT     1.6 273 105 3  
9-15 MT 7-12MT 0-6 MT 0-5 MT 320 90 4  
16-22 MT 13-20 MT 7-10 MT 6-7 MT 320 90 5.5  
23-33 MT 21-30 MT 11-15 MT   320 90 7.5  
      8-12 MT 400 72 7.5  
34-50 MT 31-48 MT 16-30 MT   400 72 11  
      13-22 MT 500 57 11  
      23-25 ​​MT 500 57 15  
51-70 MT 49-66 MT 31-42 MT 26-32 MT 500 57 15  
70-90 MT 67-90 MT 43-54 MT 33-40 MT 600 48 18.5  
    55-66 MT 41-60 MT 600 48 22  
      61-70 MT 600 48 30